Corsair Void Pro – Disassembly and Repair.

A Corsair Void Pro has now landed on my workbench.

We recently had a friend bring to me a Corsair Void Pro headset. That during their travels through airports the headset sustained some damage that rendered it inoperable. Although this is a simple repair. It’s still informative to those who don’t want to see it on YouTube dealing with “shakey-cam” footage on the repair process of these headsets. On top of it since we’ve already gone off about other corsair products such as the M65 and their Scimitar. Why not start in on their headset line?

Open up and put it in! Lets begin!

The problem.

There’s actually two problems with these headphones but we’re going to just focus on the overall functionality of the headset. The paint-job illustrated in the picture above is what happens when you decide to use a high powered solvent to clean your headphones with, resulting in said solvent eating away paint job a little. The real problem with these headphones is the fact that the cord is ripped away from its initial connector. Possibly due to random angry gamer throwing their wireless controller across the room. Who knows and who cares it’s broken right? Lets get to fixing this.

Tools of the trade.

For the repair you may need the follow equipment:

  • PH0 screwdriver for removing the plastic tapping screws.
  • Rotary tool with a router/drill bit for reshaping the plastic and getting a female audio connector installed..
  • Soldering Iron at around 30-40watts with solder. Pointed tip preferred.
  • Multi-Meter for performing continuity testing.
  • Wire strippers.
  • Some wire.
  • 4-pin female audio jack connectors.
  • 4-pin audio cable.
  • Small shrink tubing.
  • Electrical tape to insulate our wires after we are done soldering.
  • Love.

Disassembly.

The first thing that we’re going to do is remove the foam pads which cover the speaker assembly. You can use your fingers to slowly pull up on the foam to remove however be careful. After they are removed now would be a good time to hit them with soap and water to get them nice and clean. Especially if you receive a pair used like these!

If you attempt to force remove the headset by taking it off or by stretching the leather too far to wrap around the plastics on the inside. You’ll quickly find out the low-quality leather used by Corsair tears very easily. Our advice when repairing your headset is after you fix them wear them without the foam pads for a little while before committing. This little step will save big on the wear and tear from popping them off.

Next we will be taking a PH0 bit Phillips screwdriver and remove the array of screws holding the speaker as well as the outer housing in the arrow tabs below. These are standard plastic tapping screws similar to what is used on the PS3 controllers.

The moment the speaker casing it released be careful to not use any force to pull it off as doing so will wreck the connection to your speaker wire due to the asinine way Corsair decided to perform cable management. We just gently removed the tape to reveal what it is that we are playing with inside.

Once again, similar to my M65 mouse repair. I have to give Kudos to corsair for properly marking what each of the pads do on the board making it very easy for my to wire it all up. Although we are a little confused as to why there’s a MIC_GND and AGND plane when even after removing these wires they are both connected on a continuity test.. Perhaps this was something Corsair was thinking down the road on isolating the microphone portion from the audio? It would make sense, But why not insulate it further if they cares so much about electrical radiation?

I’m left with more questions then answers on this one. Anyhow, we’re going to remove the cabling by removing the two screws. Also, we will be de-soldering all of the pads to eject the old cabling. We should point out the overall size of the cables inside and how insanely thin the wiring is. If this was a regular gauge wire like what you would use in a mouse then perhaps it wouldn’t have been destroyed in the first place. It was a bit of a pain in removing the old wiring harness as you had to twist the boot 180 degrees and then release it. But after a little bit of cutting of wires and some of the boot itself it finally released.

Now, we could do a re-cabling job like we did with our Wico C=64 joysticks by using a heavier gauge wire and boot replacement. But fitting the boot would be a bit of a pain in the ass in a setup like this. But with how much room there is in the cavity of the Corsair Void Pro why should I repeat the mistakes of the engineers at Corsair?

If fact, there was something already designed by Corsair to which they walked away from which is simply adding a jack at the bottom of the headset like they did with the Corsair void standard edition. For this mod we will be using a 4-position female headphone connector (image 1). The reason why a 4 pin version is to accommodate the microphone part of the jack and it also makes it easy to just purchase a male to male cable to hook into game controllers, cell-phones, and whatever else you want at that level.

Also, if it rips again no need to open it! just purchase another straight-through cable for a few bucks! As far as cost is concerned you can purchase from a chinese vendor for $2-$3 (USD) although the odds of them actually shipping it is low. We went through an American vendor for about $7(USD) . Alternatively for those seeking a reputable dealer there’s always Digi-Key.

Regardless of where you purchase your female stereo connectors from always check the pins you are about to solder with a multi-meter that has continuity function! Too many times have we purchased these types of connectors and the white papers are nowhere near to where the pin design actually is!  You’ll note that the sleeve (base ring closest to the cord) is always ground except for the 4-pin Microphone/audio adapter as the sleeve is the microphone signal and the ring closest to the sleeve is ground.

We will prepare our female connector by soldering a few wires onto it. Yellow for channel left. Red for channel right. Black for ground. Finally, orange for microphone. We will use some shrink tubing here to prevent the connectors from touching each other and from accidentally pressing into the PCB inside of the Corsair Void.  

We need to make space for our jack. So using a rotary tool with a drill bit we can easily cut away all of the plastics that were surrounding the hole of the jack. Also, due to the way the plastics are molded at the bottom the connector will not sit flush inside. Our female connector will actually stick up and smash into the speaker. So we also need to cut away some of the circuit board in order for the connector to be pushed back into the housing.

We did an initial fit-test to see if everything would go together nicely to which it does. The speakers can be clamped down and screwed into position. and despite using some thick wires they can be easily tucked underneath the circuit board so they do not touch the speaker housing to affect the sound coming out of them.At this point we plugged the headset into the cel-phone just to make sure everything is working such as speakers and microphone. Once we were satisfied we bolted down the female connector and then threw in some hot-glue into the corners to act as reinforcement. Once again we should note that the connector will not sit flush against the plastics because of the curvature. However the washer still bites down into the plastics and does not move when we insert and remove our jack.

To make sure that everything on this side of the headset sits perfectly. We also cut away some of the plastics where the female connector allowing us to close it without too much worry if we’re squeezing the plastics too hard. Also at this level you can also check the wires around your speaker, make sure they aren’t falling off. Or, if you are experiencing audio crackling as you move your headset around. A cold/loose connector on your speaker is what usually causes it on these headphones.

With the jack repaired the only thing that is left really is to go completely nuts with masking tape and spray-paint the damaged section of the corsair headset. However, we will save that for another project. From a functional standpoint our headset is fully operational.

Some other notes to consider.

For those who may not have the Corsair USB dongle or if you are like me and think that the audio chip on that dongle is utter crap. You may be tempted to get 4-pin 3.5mm to 3-pin 3.5mm converter from china. The one that is pictured on the left is the one that we purchased from china for about two dollars. It’s not even wired correctly!!!! Pin1 and Pin2 for left and right speakers are reversed. Also, the microphone crackles and disconnects in the slightest of moves because the microphone jack is actually a female 2-pin jack! Not a 3-pin! So now we have Chinese manufacturers unable to tell the difference between right and left and also giving us terrible connectivity. great!

DIY to be sure.

As we can no longer trust the manufacturing processes overseas combined with the fact that all of the Radio-Shacks of the world are gone leaving you with Amazon which delivers the same garbage. We made our own Splitter. using the same 4-pin female connector we used for the headset. And using 3-pin female connectors so we could simply patch it into our Audigy 5 rx sound card.

Pin-0uts of the audio connectors.

When building your headphone jacks and/or making your own cables it is essential to have a multi-meter set for continuity testing to ensure that you are indeed connecting to the right ports. Even if the whitepapers tell you what each pin is and it’s clearly marked on the connectors do not trust it! Many of these Garbage manufacturers can’t even tell the difference from left to right speaker much less actually trusting them with numbers. Each diagram showing the tip, the rings which are the pieces in the middle. Finally the sleeve. I also had to point out the traditional microphone in respects that the ground position is elevated a little so if you decide to recycle a 3-ring jack that’s totally find. Just understand that the center ring shares grounding. Only the tip is for active microphone use. We made this mistake by assuming left-right were fused and upon plugging it into our sound card we were grounding out.

Testing your audio connectors for DIY

Plug in a patch cable into your female connector and go through each of the solder-able leads with a multi-meter to ensure everything is going to the right pins before plugging into your computer. This step alone will save you a lot of time, money, and headaches.

Exclusions.

The diagram above only represents the most common audio formats of the 3 and 4 pin connector and does not include the following:

  • Nokia, and Lenovo mobile connectors – ground and mic are reversed on the 4-pin adapter.
  • Raspberry Pi, CHIP, Zune, AppleTV – pin 4 is actually composite video and not microphone.
  • Certain camera microphones allow for stereo recording such as the Olympus ME51S pocket condenser mic. In which case left and right are no longer fused but are operating as independent channels.

 

The microphone problem.

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Corsair-Void-Pro-vs-Audigy5rx-Sound-Test
S Corsair-Void-Pro-vs-Audigy5rx-Sound-Test
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Recording device: PC with an Audigy Rx5 sound card. Microphone record levels at 100 percent with no amplification.

Microphone: Corsair Void Pro headset which retails at $69 (USD)

Download or play in your own external player: MP3 audio file is available to download OGG audio file is available to download WAV audio file is available to download.  

Since we’ve already re-cabled this headset why not fix that terrible microphone that’s in the corsair headset? I mean just listen to that fidelity! It sounds like what you would expect from a McDonalds drive-through speaker for Gods sake. Audio fidelity out of your headset is important because you don’t want to be “That guy” in a chat room where everyone thinks you purchased some $5 headset from Wal-Mart and…. Wait… These Corsair headsets sell for almost $70 (USD)! My Koss CS-100 headset which is at $15 (USD) has a better microphone fidelity then these! Once again corsair seems to let their accounting department control the end-product of their headset instead of letting the sound engineering team do their job. As a gamer your $70 is going off to pure marketing hype and not into the actual product!

But this is a blog that helps people! We’re going to help you by trying to fix the problem. We know that the microphones in the majority of devices such as cel-phones, PC microphones, and headsets are what is known as a “Capacitive Electret Microphone.” This style of microphone is popular because thanks to the miracles of semi-conductors you can make these things incredibly tiny unlike the old days of condenser microphones.

Before even cracking open that part of our headset we took some quick measurements of the microphone part and determined that it should fit a 6mm by 5mm capacitive electret microphone. Ho-Boy were we wrong about but. But we’ll get to the sizing issue in a moment.

According to the Ebay auction these are 6mm x 5mm Capacitive Electret Microphone Pickup 48-66DB Sensitivity with the bag having a number of LT-1611080846 and the manufacturer of HCY engraved on the sides of each of these microphones. This makes it a little difficult to really believe what China has given us considering there’s no paperwork for the model of microphone given. Or even any tests on how well it handles frequency and overmodulation. The good news is at $1.80 (USD) for four of them we couldn’t really go wrong! Or could we? Could we have bought something that sounds WORSE then what we already have?.

Soldering the cabling on was a breeze and we were easily able to determine which is ground since the PCB traces on the microphone go off to the base. Since Capacitive Electric microphones have their own internal components used for communication there’s no need to add a complicated pre-filter circuit. Instead you simply solder the right connectors and plug it into the PC and off we go!.

Disassembly of the microphone.

The plastics on the Corsair void is a lot like a clam shell. There’s two posts that thread into the main plastics at the bottom. So in order to get access to the speaker inside we’re going to have to pry the clam-shell apart. Initially I did this with a 0.11 inch metal shim and pried on one side of the clam shell. This was a bad mistake. So our advise to people doing this repair is slowly work one side apart. then work the other side apart. Take your time doing this or else-

You will end up breaking the tabs like what is pictured above. We pry’ed too hard on the back of the headset which freed the posts but snaped the ones in front. now this isin’t the end of the world as we could extract that post after and glue it down. But it’s good that we break it so you don’t have to!

Once the clam-shell is separated away from the frame we can then pop the microphone out from its plastic housing. When you first get it you’ll see that the microphone is incased in a rubber-like material to prevent shock. Now there’s no way to get the microphone out of this housing. The only choice for us at this stage is simply clipping the rubber housing away to expose our electret microphone. You can use your multi-meter set to continuity  to verify this but in our headset we had red being the signal of the speaker and copper being the ground of the speaker. If you are getting cracking in the microphone when you move it around. Now would be a good time to replace the cabling harness by threading a new set if wires. Since ours is good and we want to be super-nice about it we simply used our soldering iron to tap against this microphone to de solder it. The microphone fell out very easily!

When we do a side-by-side comparison between the two microphones. The OEM Corsair Void microphone on the right and the one we got from Ebay on the left. Ours is massive!! Initially we were worried about this until we took a good look at the casing and realized that very much like the speaker hosuing of the Corsair Void that the Microphone housing was also very roomy in size. So much so that a 5mm different in diameter meant nothing as adding the rubber onto the 3mm microphone made it 5mm.

Here’s also the backside of our Ebay microphone on the left and the Corsair OEM microphone on the right. We wanted to show you a good picture of both without any of the wiring added. The Corsair has marked a “-” on it showing ground. Where our Ebay China HCY microphone simply had leads going off to the edge of the microphone indicating ground.

Next we’re going to make room for our Ebay China HCY microphone as it’s height is 6mm which is almost double of what the old microphone is with its plastic housing. We used our soldering iron to melt away the plastics a little but you can use a file if you so choose. You’ll note that there’s still plenty of plastic on the frame allowing us to fit the microphone into place and even giving us room to space to which we used double-sided VHB tape to keep the microphone in place on the frame to put the clam shell covering back.

Finally we solder the new Ebay China HCY microphone using the existing wiring housing. we took some extra care to clip away any excess solder which could get in our way during re-assembly.

Much to our surprise and after stripping away some of the internal plastics on the clam shells the microphone fits inside perfectly. We decided that we wanted zero obstructions coming between our mouth-hole and the microphone so we widened that pin-hole enough. You may wish to slowly file this outward as when we did it we were in a bit of a rush and over-exposed some of the sidewall of the microphone. However, it isn’t a big deal as it sits inside perfectly.  

The test results.

 

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HCY LT-1611080846 6mm x 5mm Capacitive Electret Microphone - Sound-Test
S HCY LT-1611080846 6mm x 5mm Capacitive Electret Microphone - Sound-Test
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Recording device: Audigy Rx 5 PCI-e sound card.

Microphone: HCY LT-1611080846 6mm x 5mm Capacitive Electret Microphone from china.

Download or play in your own external player: MP3 audio file is available to download OGG audio file is available to download WAV audio file is available to download.

Holy fuck. These sound amazing! They are almost on-par with my condenser microphones except when you hear “C”s and “S”s they static out a little bit. But it’s generations better then the microphone built into the corsair headset. Audio is a little on the bass side by who the hell cares! Lets gets this bad-boy into my corsair headset! The sound didn’t change at all when placing it in the corsair plastics. So to this end we consider it a giant mission success on the microphone front. We installed a bigger more superior microphone into our headset that will not piss off my friends on discord! It’s a win all around except for Corsair which decided they were going to cheap out on…. EVERYTHING!

Final thoughts:

All of the repairs were successful we’re personally happy with what was accomplished. But this is the point where I’m going to illustrate a few things about what Corsair has done here.

Corsair on all of their Void series really goes out of  their way to illustrate to us that they are a “Surround Sound” headset. The picture above is probably the most honest box I’ve seen them do which isn’t saying a whole lot. It describes the Void as :

Hybrid stereo gaming headset with Dolby 7.1 USB adapter. – Corsair box as advertised above.

Really now Corsair?

How does this USB dongle supposed to achieve 7.1 surround sound if you don’t mind me asking? Because we’re not seeing it!

You can’t just throw around “7.1 Surround” and not show us that an audio interface or adapter can indeed control 7 independently driven mid-range speakers and a sub-woofer. Even if the audio-chip inside can certifiably handle 7.1 surround on its white paper specs you can’t turn around and cripple the chip while saying

Yup! It does 7.1 Surround! Buy it you stupid gamer!

    Corsair Void Pro Speaker assembly.50mm headphone speaker driver inside the Corsair headsets.

The reason why people want surround sound is because of a thing called “Dynamic Range.” Where each speaker can handle mid’s, high’s and low’s independently giving a richer sound instead of all audio being compressed into 2-channels where the speaker goes through a balancing act as to what to accent. Corsair used word-play to effectively fool the gaming community into thinking they’re getting a product which truly does surround-sound while legally protecting their ass from fraud by starting off their sentence saying “Hybrid Headset.” Using the term incredibly loose in the meaning that “Yes, it’s a hybrid headset. Because it has a microphone built in”

This headset made us far more angry at Corsair then our mouse failing after a year. Because they are playing the ugly game the third party China knock-off companies are doing by saying you are official but when we start taking it apart it turns out to be a giant lie filled with low-performing parts that break easily. When it comes to headsets. Fuck Razer, fuck Corsair, keep the money in your pocket and spend your hard earned money on a knock-off product from Alibaba like a RedDragon headset as you will probably achieve the same effect as you would buying any of the leading brand name companies headphones.

Or better yet! Buy a headphone from a respectable audio company and get a condenser microphone. All of your friends on discord will love you for your audio-fidelity and you will have a better experience with quality headphones then buying ones from a company that flat-out lies to you. Good luck repairing your headphones. Keep them out of the landfills everyone. Until next time, that’s all server has to say. +++END OF LINE.  

5 thoughts on “Corsair Void Pro – Disassembly and Repair.

  1. My headset stopped working, so I figured there was a connection problem. Lo and behold, the part that connects to the speaker (I’m not very audio savvy, dont know the name, shaped like a half-moon.) has come off and the glue has dried. How do I reconnect it? Is it some special conductive glue?

    • It sounds like you’re working with the 50mm headphone driver itself. as for that u-shape metal you could use things such as conductive tape to re-apply the wire. also, if your soldering iron is hot enough you could probably solder it on too. as for re-applying it to the back of the coil i’d probably just use gaffers tape on the other side to secure it as you don’t want to add anymore insulation between that metal plate and the coil. Avoid using any form of super-glue because if you screw up you can’t undo at that level.

      Now the good news is if you type in “50mm speakers headphone” into ebay you end up with a few options for replacement drivers. as well as an adapter to 40mm if you want to use more popular drivers such as pioneers and bose headset speakers.

  2. Nice breakdown! Iove wireless headsets and I got the corsair void pro wireless as a gift… unfortunately the questionable quality of its components made it last less than a year.

    In your opinion what is the best headset in terms of quality and which condenser microphone do you recommend?

    • I’m using a CAD GXL2200 Condenser Mic on my tutorials which costed about $100 for the mic at the time. I’m testing our the Neewer NW-800 lately which comes in at $20 for the mic along. and despite it being a third party China mic it works really well! The only thing it begins to fail at is when you really scream at the mic which my GXL2200 handles just fine but the NW-800 distorts a little bit. I tend to like legit condensers which require the phantom power to drive them as there’s too many companies that throw around the term ‘condenser’ without properly being vetted as such. Because of this, stay away from ‘blue’ USB mics.

      Headphones… As strange as this sounds I like the Koss. They’re not the sexiest headphone company around but their dynamic range on most of their headsets is good. I have their PRO-4AA series for editing. $100, if you look at the pics on that you’ll see it’s not sleek or sexy at all. but they feel and sound great! I also have their cheap CS-100 series I picked up for $20 I use for discord.. for the price it’s not terrible. The microphone on the CS-100 is better sounding then the Corsair.

    • If I were to suggest a gaming headset combo similar to what you’re working with. I would look at this Chinese company called “RedDragon.” I have their mouse and one of the corded headsets. It actually feels/performs better then the corsair. The mic is a little muffled on it but it’s almost to be expected from a electret style microphone.

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