Capacitor issues galore.
This weekend I serviced one more Samsung 205BW monitor dealing with a very infamous capacitor issue. One which has caused some attention and lawsuits similar to dell and other companies dealing with. A crappy Chinese capacitor company “CapXon” handing out a bunch of mid-range low temperature caps inside of a confined space where there can be up to 4 or more high voltage back-lights going resulting in the insides of your monitor cooking and respectfully your capacitors overheating as well.
Picture showing what a blown capacitor looks like on a default Samsung power board. You’ll note the two in the middle (typically 820uf 25v capacitors) are the ones that are bulging or popped, leaking corrosive material all over the cap or board giving that ‘rusted out’ look to it all.
A month prior I services 3 more Samsung monitors this very way. And I will say that in a default capacitor variety pack an 820uf capacitor is not all that common, especially at 25v) So what does any good tech do? They substitute.
Original Samsung LCD capacitor configuration running parallel on the power board traces:
2x 820uf 25v capacitors
My Substituted configuration for the Samsung displays:
1x 1000uf 25v capacitor
1x 680uf 25v capacitor
NOTE: The Samsung board also had 3x 330uf 25v caps which i replaced as well on all of the boards I serviced because I have little to no respect to CapXon.
I did the substitution because I don’t have 820uf caps. Since both caps are on the same trace rail then as long as the total UF of both caps is within +/- %10 error then the replacement will be fine 2*820uf=1640uf – 1000uf+680uf=1680uf – In a power board environment it is considered acceptable and thus the replacements on all four monitors have been working flawless since the repair.
I guess I am just posting this because I don’t want to see LCD monitors go needlessly into a landfill all because of a stupid part that costs a few dollars at the very most for capacitors! And someone with mediocre soldering skill. (Ladies and Gentlemen, please don’t use solder braid on a power board, you’ll destroy the traces. Get a solder sucker. A good quality one!)
Picture above – 32″ samsung tv with multiple bad 1000uf 25v and 35 volt capacitors.
I have also taken the liberty of fixing a few of the larger screen televisions that were at a friends Italian Restaurant. Picture above is the approximate representation of that power board. but it appears that Samsung has had a really long track record of capacitors exploding. on the 32″ that I worked on, i replaced
- 1 – 2200uf 10volt capacitor
- 4 – 1000uf 35volt capacitor
- 2 – 1000uf 25volt capacitor
- 1 – 3300uf-10volt capacitor
After replacing all of them the flashing red light remained solid which ended up saving football night at her restaurant. I am kinda glad they used a more standard capacitor for their higher end displays. Yes, they were still under warranty but Samsung wanted to exchange them which would take days to accomplish. Days of no TV means thousands of business dollars lost.
And a side-note I have been also fixing dells and Acers which experience similar problems. Mostly CapXons however I did run across a few caps that shouldn’t have blown like Rubycons. Which goes to show that you can even destroy the good quality caps in these things because of their amazingly poor ventilation.
Getting capacitors is easy, you can go through mouser, or digikey, or even Ebay so long as you watch what you are buying (try not to get caps from china that do not have a brand-name behind them as they -could- be the crap tin-and-paper caps) .
What about polymer capacitors for use on power boards?
After looking through a lot of forums about this I’ve come to the conclusion that this is a bad idea. Liquid Capacitor to Polymer substitution even on a motherboard is highly experimental. To do so on a power board is to do so at your own risk! The main reason why you don’t see polymer capacitors for power boards is the voltages is much higher then being on a motherboard and it’s hard to find polymers above 16+ volts.
Your best bet is to get some name brand liquid capacitors that have a low ESR value, and can withstand higher temperatures to ensure a long life with your monitor.
We hope this helps you out a little.